Business Objective
Remotely monitor real-time health of the various systems in the plant
Key Solution
- Built a virtual plant as a digital replica of the real plant
- Enabled monitoring of plant health in real-time with key KPIs, equipment condition and parameters operating range
- Detailed monitoring of all the systems within the plant – feedstock, cracking, storage, polymerization, bagging, utilities etc.
- The solution diagnosed the problem of equipment with bad health or those operating at off-limit parameters; identified the root cause and recommended actions, enabling the operator to take quick and valuable plant floor level decisions
Business Impacts & Outcomes
- Improved production and yield
- Reduced energy consumption
- Improved uptime of plant and assets
- Maximized operational life of plant assets
